Hot embossing
Large-scaled, high precision microstructure products
- Dimensions max. 1600mm x 600mm / 3000mm x 300mm
- Highest structure replication precision and shape accuracy
- Customer-specific tooling
- exPress Technology, Jungbecker mirostructre combined with extrusion profil
- High efficient glare control solutions for linear luminaire systems
- Combination of microstructured and unstructured areas with perfect surface quality
- Lateral coupling optics
- 3D-Profiles also for big dimensions
Multi-stage Hot Embossing
Combination of the Advantages of Both Technologies:
- Customization flexibility provided by the hot stamping process.
- Optical designs can be specifically tailored and highly versatile.
- High structural accuracy for demanding designs and surfaces.
- Production of complex, three-dimensional geometries with excellent surface quality.
- High precision and detail accuracy of injection molding.
- Integration of light-guiding and decorative functions.
- Functional elements like holders, markings, or mounting structures can be directly incorporated.
- Increases efficiency and reduces the need for post-processing.
- Reduction of process steps through seamless integration of injection molding and hot stamping.
- Suitable for series production with high repeatability.
(Optical) Injection Moulding
Polymer-based optical components:
- Spheric, aspheric and free-form surfaces
- Thick walled, large-scaled lenses with efficient production
- Moulding machines, closing forces from 25t to 500t
- 2-component injection moulding
- Variothermic moulding
- Multi shot technology
- Over-moulding of mechanical accessories and electronics
- Automated and integrated handling, robot loading, material supply etc.
- In process measurement and quality supervision